DW735 Manual: A Comprehensive Guide
This comprehensive guide details the DEWALT DW735 planer’s operation, safety, and maintenance, ensuring optimal performance and longevity for users of this heavy-duty tool․
The DEWALT DW735 is a robust, 13-inch portable thickness planer designed for demanding woodworking tasks․ This manual serves as your primary resource for understanding its features, safe operation, and proper maintenance․ Whether you’re a professional or hobbyist, mastering this tool requires familiarizing yourself with its capabilities and adhering to the provided guidelines․
This guide ensures efficient planing and extends the planer’s lifespan․
Safety Information
Prioritize safety when operating the DW735 planer․ This section details crucial instructions to prevent injury and ensure responsible use․ Always wear appropriate eye and hearing protection․ Disconnect the power source before making adjustments or changing blades․ Keep work area clean and well-lit, and never force the wood through the planer․
Review all warnings before operation․
Important Safety Instructions
Read and understand all instructions before using the DW735․ Avoid dangerous conditions; never operate while tired or under the influence․ Maintain a firm grip and proper balance․ Inspect the planer for damage before each use․ Use only sharp blades and ensure they are correctly installed․ Keep bystanders away from the work area during operation․
Understanding Safety Symbols
Safety symbols alert users to potential hazards․ A warning symbol indicates serious injury or death risk; heed all cautions․ An alert symbol signifies general caution and awareness․ Grounding symbols emphasize electrical safety precautions․ Blade symbols warn of moving parts and potential cuts․ Always familiarize yourself with these symbols before operating the DW735 to ensure safe usage and prevent accidents․
Component Identification
Familiarizing yourself with the DW735’s components is crucial for safe and effective operation․ Key parts include the infeed and outfeed tables, cutterhead, depth adjustment knob, and dust port․ Understanding each feature’s function allows for proper setup, operation, and maintenance, maximizing the planer’s performance and ensuring user safety during all woodworking tasks․
Planer Overview
The DEWALT DW735 is a robust, 13-inch portable thickness planer designed for demanding jobs․ It features a powerful motor and two high-speed steel blades for efficient material removal․ Its portable design allows for versatility on and off the jobsite, making it ideal for various woodworking applications and projects․
Key Parts and Features
Essential components include the infeed and outfeed tables, depth adjustment knob, and blade head assembly․ Key features encompass a four-column design for stability, a dust collection port for a cleaner workspace, and a convenient carry handle for portability․ These elements combine to deliver precision and user-friendliness․
Assembly and Setup
Prior to operation, carefully unpack and inspect the DW735 for any damage sustained during shipping․ Ensure all components are present․ Proper setup involves securely mounting the planer to a stable surface․ Crucially, connect a dust collector to the designated port to maintain a clean and safe working environment during use․
Unpacking and Inspection
Upon receiving your DW735, thoroughly inspect the packaging for any signs of damage incurred during transit․ Carefully remove all components, cross-referencing them with the parts list in the manual․ Report any missing or damaged parts to DEWALT immediately․ Retain the original packaging for potential returns or warranty claims․
Installing the Dust Collector
To maintain a clean workspace and optimal visibility, connect a dust collector to the DW735’s dust port․ Ensure a secure fit using a standard 2․5-inch diameter hose․ Proper dust collection minimizes airborne particles, enhancing safety and preventing clogging․ Regularly empty the dust collector bag or container for peak efficiency․
Operating Instructions
Before operation, verify the DW735 is properly assembled and connected to a suitable power source․ Always wear safety glasses․ Power on using the switch, ensuring the workpiece is securely supported․ Adjust cutting depth incrementally for desired results․ Never force the wood; let the planer do the work for smooth, consistent cuts․
Powering On and Off
To start, ensure the dust collector is connected and the cutting depth is set․ Press the large, clearly marked power button to initiate operation․ For immediate stoppage, release the power button․ Always disconnect the planer from the power source before making adjustments or changing blades, prioritizing safety during all procedures․
Adjusting the Cutting Depth
The DW735 features a convenient handwheel for precise depth adjustments․ Rotate clockwise for increased depth and counterclockwise to decrease it․ Observe the depth scale for accurate settings, making small incremental changes for optimal results․ Always lock the handwheel securely after adjustment to prevent unintended shifts during operation․
Planing Techniques
Achieving smooth results with the DW735 requires proper technique․ Maintain a consistent feed rate, allowing the blades to do the work; avoid forcing the wood․ When encountering knots or grain changes, reduce the depth of cut and feed slower․ Multiple passes are preferable to a single, deep cut, ensuring a cleaner finish․
Feeding the Wood
Consistent feeding is crucial for optimal planing․ Support longer boards to prevent snipe – the slight dip at the beginning or end of the cut․ Maintain even pressure throughout the feed, avoiding stops or starts․ A smooth, controlled feed rate yields the flattest, most consistent results with your DW735 planer․
Dealing with Knots and Grain Changes
When encountering knots or grain changes, reduce the feed rate․ These areas require more power and a slower pace to prevent tear-out or uneven cuts․ Multiple shallow passes are preferable to a single deep pass․ Observe the wood carefully and adjust speed accordingly for best results with the DW735․
Maintenance and Care
Regular maintenance ensures the DW735 planer’s longevity and optimal performance․ This includes frequent dust removal, blade inspection, and timely blade changes․ Proper lubrication, as outlined in the manual, is crucial․ Always disconnect the power before performing any maintenance tasks to prevent accidental operation and potential injury․
Blade Changing Procedures
Safely changing blades is vital for consistent planing․ Disconnect power and secure the planer․ Remove the blade guard, then carefully loosen and remove the blade retaining bolts․ Note blade orientation for correct reinstallation․ Install the new blade, tighten bolts to the specified torque, and replace the guard․
Lubrication Guidelines
Regular lubrication maintains optimal DW735 performance․ Apply a few drops of high-quality oil to the infeed and outfeed tables, ensuring smooth wood movement․ Lubricate the blade shaft periodically․ Avoid over-oiling, as excess attracts dust․ Clean surfaces before oiling․ Consistent lubrication extends the planer’s lifespan and ensures accurate cuts․
Troubleshooting
Addressing DW735 issues promptly ensures continued operation․ Common problems include uneven cuts – check blade sharpness and table alignment․ Unusual noises may indicate loose parts or a worn motor; inspect thoroughly․ If the planer stalls, reduce feed rate․ Always disconnect power before inspecting or repairing․ Refer to the manual for detailed solutions․
Common Issues and Solutions
Uneven cuts often stem from dull or improperly set blades; sharpen or adjust them․ If the planer vibrates excessively, ensure the base is stable and all bolts are tightened․ Stalling usually indicates overfeeding; reduce material removal per pass․ For motor issues, consult a qualified technician—never attempt self-repair․
Addressing Unusual Noises
High-pitched squeals may indicate a worn drive belt requiring replacement․ Rattling sounds often point to loose components; tighten all bolts and screws․ A humming noise with reduced power suggests potential motor issues—discontinue use and seek professional repair․ Never ignore unusual sounds; they signal potential problems needing immediate attention․
Specifications
The DW735 boasts a 13-inch cutting width and maximum cutting depth of 9/16 inches․ Its feed rate is 96 inches per minute, powered by a 15 amp motor․ Dimensions are 51․6 x 13․4 x 12․6 inches, with a weight of 80 pounds․ These specifications ensure robust performance for various planing tasks․
Technical Data
The DW735 operates on 120V AC, drawing 15 amps․ It features a two-blade cutting system with a spindle speed of 8,500 RPM․ Maximum rabbeting depth reaches 0․75 inches, and minimum thickness is 1/8 inch․ These technical details highlight the planer’s power and precision capabilities for diverse woodworking projects․
Dimensions and Weight
The DEWALT DW735 measures 36․8 inches in length, 13․3 inches in width, and 12․3 inches in height․ Its substantial weight of 88 pounds contributes to stability during operation․ These dimensions and weight considerations are crucial for transport, storage, and ensuring a secure working environment for the user․
Warranty Information
DEWALT offers a warranty on the DW735, typically covering defects in materials and workmanship for a specified period․ Coverage details vary, so reviewing the official warranty statement is essential․ The claim process usually involves contacting DEWALT with proof of purchase and a description of the issue for assessment and potential repair or replacement․
Coverage Details
The DEWALT DW735 warranty generally covers defects arising from normal use and manufacturing flaws․ It typically excludes wear items, damage from misuse, or unauthorized repairs․ Specific durations and limitations apply; always consult the official warranty documentation for precise terms, conditions, and what is explicitly included or excluded from coverage․
Claim Process
To initiate a warranty claim for your DW735, contact DEWALT customer support via their toll-free number or website․ You’ll likely need proof of purchase, a description of the defect, and potentially photos․ DEWALT will then guide you through the return or repair process, potentially requiring you to ship the planer to an authorized service center․
Accessories
Enhance your DW735 planer’s capabilities with recommended accessories like dust collection bags or systems for a cleaner workspace․ Optional attachments, such as specialized blades for different wood types, are also available․ Explore DEWALT’s range to optimize performance and tackle diverse planing projects efficiently and effectively․
Recommended Accessories
To maximize your DW735 experience, consider a DEWALT dust collection bag for efficient chip removal, maintaining a cleaner work environment․ A blade stabilization system minimizes vibration, improving cut quality․ Replacement blades are essential for continued performance, and a planer gauge aids in precise depth adjustments for consistently smooth results․
Optional Attachments
Enhance your DW735’s versatility with optional attachments like a feed roller assembly for smoother material handling and reduced snipe․ A depth stop allows for consistent, repeatable cuts, ideal for projects requiring uniform thickness․ Consider a mobile base for increased portability and maneuverability around the workshop, improving workflow efficiency․
Understanding the Type 1 Model
The DW735 Type 1 distinguishes itself with specific features compared to later versions․ Notably, it often includes a different infeed table design and potentially variations in the motor housing․ Users should consult the dedicated Type 1 manual for accurate information regarding its unique components and operational nuances, ensuring correct usage and maintenance procedures․
Differences from Other DW735 Versions
The Type 1 DW735 exhibits key differences, primarily in its earlier design elements․ These include variations in the dust port configuration and potentially the internal motor components․ Later models received updates for improved dust collection and enhanced durability․ Owners must refer to the Type 1 specific manual for accurate part identification and operational guidance․
Finding the Manual Online
Accessing the DW735 manual is straightforward through DEWALT’s official website and various online resources․ Manuals and guides are readily available for download in PDF format․ Websites like the Internet Archive also host user manuals, offering convenient access․ Ensure you select the manual corresponding to your specific DW735 model (Type 1 or later versions)․
Official DEWALT Website
DEWALT’s official website is the primary source for the DW735 manual․ Navigate to their support or manuals section, searching specifically for “DW735” or “DW735 Type 1” to locate the correct document․ The website provides downloadable PDF versions, ensuring you have the latest information regarding safety, operation, and maintenance procedures directly from the manufacturer․
Manuals and Guides Resources
Numerous online resources compile manuals and guides, including the DW735’s․ Websites like ManualsLib and others archive user manuals for various tools․ Searching “Dewalt DW735 Type 1 User Manual” often yields direct links to downloadable PDFs․ These platforms offer convenient access, though always verify the document’s authenticity and date to ensure accuracy․
PDF Download and Viewing
Accessing the DW735 PDF manual is straightforward via the official DEWALT website or through archive sites like the Internet Archive․ Ensure a reliable PDF viewer, such as Adobe Acrobat Reader, is installed for optimal viewing․ Downloaded PDFs allow offline access to crucial operating instructions, safety guidelines, and troubleshooting tips for your planer․
Accessing the DW735 PDF Manual
Locate the DW735 PDF manual directly on DEWALT’s official website within their manuals and guides section․ Alternatively, explore resources like Manuals And Guides or the Internet Archive for readily available copies․ A quick search for “Dewalt DW735 TYPE 1 User Manual” yields direct PDF links for convenient download and offline viewing․
Contacting DEWALT Support
For assistance with your DW735 planer, reach out to DEWALT’s dedicated support team․ Utilize their toll-free number, readily available on their official website, for direct communication․ Alternatively, navigate to the DEWALT website’s contact page to submit inquiries or access their online support resources for troubleshooting and guidance․
Toll-Free Number and Website
DEWALT provides convenient access to support through their toll-free number and comprehensive website․ While a specific number isn’t explicitly stated in provided sources, visiting DEWALT’s official website is crucial․ There, you’ll find current contact details, FAQs, downloadable manuals, and resources for resolving DW735-related issues efficiently․